Lean or Sushi?? TAGS: 5S | ankimo | error-proofing | gemba | genchi cenbutsu | hanedashi | heijunka | hoisin | hokkigai | hoshin kanri | japan | kaikaku | kaizen | kanban | kani kamaboko | kazunoko | kim chee | koi | lean | lean blitz consulting | lean or sushi | mekajiki | mizusumashi | muda | muri | nagara | nama tako | nigiri | octopus | poka-yoke | quiz | saltwater carp | seiketsu | sumitomo | sushi | suzuki | tempura | unagi | yokoten Lean terms regularly applied in Japan don’t always get translated into English when the concepts are used in the United States. Reasons for this include lacking a concise literal translation …Continue reading →

Minnesota Twins Shorten Communication Gaps AND Minimize Beer Keg Transportation TAGS: baseball | beer | columbus blue jackets | concessions | don't stop believing | english | hockey | inventory | journey | karaoke | kegs | language | lean | lean blitz consulting | lines | marc aune | minnesota twins | motion | overpurchasing | singing | spanish | spring training | stockouts | transportation | uni-watch | waiting | waste Here are two quick stories about the Minnesota Twins finding ways to increase efficiency (or productivity, which is probably a better depiction). First, the Twins have enrolled some of their …Continue reading →

Notre Dame Football and the 14 Principles of The Toyota Way – Part 1 TAGS: bcs | blitz | brian kelly | championship | college football | consulting | gsr | lean | manti te'o | miami | notre dame football | operations | principles | process | six sigma | sports | sun life stadium | toyota way | tyler eifert | zeke motta Tonight, for the first time since the 1989 Sunkist Fiesta Bowl, the University of Notre Dame will vie for college football’s national title, the 2013 BCS National Championship in Miami. …Continue reading →

Kanban in a Veterinary Office TAGS: animal | blitz | consulting | dog | evans | excess | french bulldog | georgia | hospital | inventory | lean | operations | pill pockets | process | pup | puppy | rescue network | rooster cogburn | six sigma | sports | veterinarian A couple weeks ago I brought my French bulldog to his veterinarian because he was sick. After he was treated and given a prescription, I noticed that the office had …Continue reading →

The Toyota Way Principles and Small Business TAGS: blitz | coffee | consulting | continuous flow | continuous improvement | defects | do it right the first time | kanban | lean | level load | operations | optimization | principles | process | pull | scheduling | six sigma | small business | sports | standardized | total productive maintenance | toyota way | tpm | visual control | waiting | work | workload We’ve finally gotten through all 14 principles from The Toyota Way and what each of them can mean for business operations. But putting them all together can be a challenge, …Continue reading →

Entries from the Lean Memes Contest TAGS: 5 whys | 5S | aliya mustafina | allie brosh | approach | asian father | bad | batman | but we've always done it this way | catch careers | cheezburger | christina kach | consulting | contest | continuous improvement | cousin | creepy little girl | dating site | detect | eel | employee | execution | first world problems | five whys | fonzie | graban | gymnast | half | happy cat | high expectations | hyperbole | improvement | jidoka | kaizen event | key | koala | lame joke | lame pun raccoon | lean | lean blitz | leanblog | leanmemes | manufacturing lines | mark | meme | memegenerator | memes | moa | moar | murderer | olympics | operations | overly attached girlfriend | pdca | pdsa | phone | plan do check act | plan do study adjust | point of use storage | poka-yoke | priest | priorities | process | quickmeme | root cause analysis | safety | set in order | seven | shine | shotgun approach | signal | six sigma | sort | soviet russia | suggestion box | utility belt | value stream management Lean consultant, author, and notable public speaker Mark Graban of LeanBlog.org has started a web collection of Lean-related memes at Lean Memes. He’s hosting a contest for his readers to …Continue reading →

A Case for Kanban and Materials Management TAGS: associate | business | car | consulting | consumable | defects | dollar foolish | excess | fuel | gasoline | glut | inventory | kanban | leak | lean | lean blitz | maintenance | material | motion | operations | penny wise | process | product | pull | ruin | sam's club | save money | six sigma | sports | stockout | storage | supplier | tool | transportation | vehicle | visual | wal-mart | walking | wastes A prominent sports organization in the area (that shall remain nameless) normally uses an outside materials supplier to stock about 200 individual consumable items (paper products, food and drink items, …Continue reading →

Lean is Marketing TAGS: business901 | communicate | customer | defects | four | inventory | joe dager | lean | lean blitz consulting | marketing | needs | operations | overproduction | p's | place | price | processing | product | promotion | pull system | scrap | sports | toyota way | waiting The essence of marketing is the identification of needs a customer aims to have satisfied and providing a solution that will satisfy those needs within four specific categories – the …Continue reading →

Restocking Points and Gas Tanks TAGS: blitz | car | cheap | delivery | excess | fuel | gasoline | gauge | inventory | jug | kanban | lean | low | operations | price | process | pull | reorder | restock | six sigma | sports | stockout An excellent example of restocking/reorder points (with pull or kanban systems) is your car’s gas tank. Here’s why. There’s a maximum amount of product you can stock – when the …Continue reading →

Toyota Way Principle #4: Level Out the Workload TAGS: balanced | blitz | continuous | demand | faster | flexible | flow | fluctuate | harder | hare | haste makes waste | individual | kanban | lean | operations | principle | process | pull | race | resources | six sigma | slow | sports | steady | steps | strategies | tortoise | toyota way | wins | workforce | workload (This is the fifth post in a series about the 14 Principles of The Toyota Way.) As previously stated, the ideal process will have implemented continuous flow featuring time-balanced process …Continue reading →

Toyota Way Principle #3: “Pull” Systems TAGS: baseball | basketball | blitz | concession | continuous flow | excess | floor | footprint | handler | hats | ideal | interval | inventory | jugs | kanban | lean | material | metrics | minimum | multitask | operations | operators | overproduction | perishable | principle | problems | process | pull | quantities | refrigerator | reorder | safety stock | six sigma | space | sports | stands | state | stock | surface | sweet baby ray's | system | toyota way (This is the fourth post looking at the 14 lean principles of The Toyota Way.) The third lean principle of The Toyota Way is a follow-up to the second lean …Continue reading →

The Masters: Concession Stands TAGS: 2012 | abundant | augusta | band | beer | blitz | booster | bubba | cargo | cart | cashier | cheap | checkout | chips | club | concessions | consume | continuous flow | domestic | flow | food | football | golf | green | import | inventory | jacket | kanban | lean | masters | national | operations | patrons | people | pre-packaged | prices | process | pull | quantities | resource | speed | sports | supply | sweets | tournament | waste | watson (This is the final post on the observed business operations of the 2012 Masters at Augusta National Golf Club.) I am absolutely infatuated with the speed at which customers are …Continue reading →

Oh No! Wastes! Now What Do I Do?: The Lean Tools Primer TAGS: anomalies | batching | beer can | beer cart | blitz | changeover | disk defragmenter | error-proofing | fire extinguisher | gatorade | golf | lean | operations | point of use storage | poka-yoke | process map | processes | real-time | sandwiches | set in order | setup reduction | shadowboard | shine | sidekick | signs | smed | sort | sports | standardize | straighten | superhero | supermarket | sustain | tpm | value stream management | virus scan | visual factory | waste | work instruction All this time we’ve talked about the lean wastes. The problems. The money we’re throwing away. The time we’ve spent poorly. And now we’ve gone out and identified them. Excess motion. …Continue reading →

Grocery Shopping – Know What You Need BEFORE You Leave TAGS: goulash | grocery shopping | grocery store | lean | recipe cards | shopping list This idea may seem like a really obvious tip, but how often have you returned from grocery shopping only to find there were items you forgot to buy for that …Continue reading →

8 Wastes – Waiting TAGS: cleaning | concession stand | efficiency | kanban | labor balancing | lean | lean wastes | machine downtime | preventative maintenance | sales associates | standardized work | time studies | waiting (This is the third in a series of deeper dives into the 8 lean wastes.) We’ve all seen operators of a concession stand or sales associates on the floor of …Continue reading →